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Abrasion Resistant Machinery Spare Parts Tungsten Carbide Button Bits

Name: Abrasion Resistant Machinery Spare Parts Tungsten Carbide Button Bits
Brand: Sanxin
Price: 1 USD

Brand Name : Sanxin

Model Number : SX0026-4

Certification : ISO

Place of Origin : China

MOQ : 500 pieces

Price : Negotiable

Payment Terms : L/C, T/T, Western Union

Supply Ability : 100000pcs/month

Delivery Time : 15~45 Days

Packaging Details : Safety Packing

Type : Construction Tool Parts,wear resistant parts,tungsten carbide wear resistance

Material : 100% Virgin Tungsten Carbide,Tungsten Carbide WC+Co

Size : Customized,OEM Accepted,Customer Requst

Surface : Finish,rough grinding,Polished Grinding

Grade : YK05/YK06/YG8/YG20,YG11,etc

Shape : Spherical,flat-top,cone,Round or other,parabolic

Service : OEM & ODM

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Abrasion Resistant Machinery Spare Parts Tungsten Carbide Button Bits
Tungsten Carbide inserts, carbide buttons, are experts for tough hard rock. As industrial teeth, is a good choice for wear resistant tools. Customized request is available.
 	 		 		 		 		 	 	 			Other Grade 			Density(g/cm3) 			Hardness(HRA) 			MPa 		
 			KZ40C 			13.30～13.45 			87.0～88.0 			≥3000 		
 			KZ30A 			14.03～14.17 			88.0～89.0 			≥3000 		
 			KZ35 			13.85～14.04 			87.5～88.9 			≥2800 		
 			YG20 			13.45～13.65 			≥84.5 			≥2480 		
 			YG15 			13.95～14.15 			≥86.5 			≥2400 		
 			YG16C 			13.75～13.95 			≥84.0 			≥2640 		
 			YG13C 			14.15～14.35 			≥85.5 			≥2450 		
 Key Points:
 	 			Carbide Grade 			YG8 material, density 14.7g/cm, and hardness HRA89 		
 			Assembling Units 			HPGR cemented carbide segments 		
 			Assembling way 			Mainly weld 		
 			Replacement 			Can be replaced 		
 			Requirement 			Good impact resistance and wear resistance 		
 Basic properties:
1. High hardness and high wear resistance
2. High elastic modulus
3. High compressive strength
4. Good chemical stability (acid and alkali corrosion, high temperature oxidation)
5. Low impact toughness
6. Low expansion coefficient. The thermal conductivity and electrical conductivity is similar to iron and its alloys.
Assembling Way:
 	 			1 			Brazing: 			One common method for attaching carbide buttons to drill bits is through brazing. This process involves using a filler metal that has a lower melting point than the carbide and the base material. The carbide buttons are placed in their designated positions on the tool, and then the brazing material is heated until it melts and bonds the carbide to the tool substrate. 		
 			2 			Press-Fit: 			In the press-fit method, the carbide buttons are precisely manufactured to fit into corresponding cavities or holes on the tool substrate. The buttons are press-fitted into these cavities using hydraulic presses or mechanized equipment, creating a tight and secure bond between the carbide and the tool. 		
 			3 			Adhesive Bonding:  			Adhesive bonding involves using specialized adhesives to attach the carbide buttons to the tool substrate. The adhesive is applied to either the button or the substrate, and then the button is positioned and pressed into place. The adhesive cures and forms a strong bond that holds the carbide securely in position. 		
 			4 			Mechanical Fastening:  			Some carbide buttons are attached to tools using mechanical fastening methods such as screws, bolts, or rivets. Holes are pre-drilled in the carbide buttons and the tool substrate, and then fasteners are used to secure the buttons in place. 		
 			5 			Sintering:  			In some cases, carbide buttons are sintered directly onto the tool substrate during the manufacturing process. Sintering involves applying heat and pressure to the carbide and substrate materials, causing them to bond at a molecular level and form a strong metallurgical bond. 		
 			6 			Welding:  			Welding can also be used to attach carbide buttons to tool substrates. This method involves melting the carbide and/or the substrate material along the joint area and allowing them to solidify, creating a fused bond between the two materials. 		
 The choice of assembling method depends on factors such as the type of tool, the design of the carbide buttons, the material compatibility, and the required strength and durability of the bond. Each method has its advantages and considerations in terms of cost, efficiency, and the specific application requirements.
Application:
Coal mining, construction drilling, digging, road milling planing, and stone crushing machine rock breaking applications:

Product Tags:

ODM Tungsten Carbide Button

OEM Tungsten Carbide Button

Cemented Tungsten Carbide Stud

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Other Grade	Density(g/cm³)	Hardness(HRA)	MPa
KZ40C	13.30～13.45	87.0～88.0	≥3000
KZ30A	14.03～14.17	88.0～89.0	≥3000
KZ35	13.85～14.04	87.5～88.9	≥2800
YG20	13.45～13.65	≥84.5	≥2480
YG15	13.95～14.15	≥86.5	≥2400
YG16C	13.75～13.95	≥84.0	≥2640
YG13C	14.15～14.35	≥85.5	≥2450

Carbide Grade	YG8 material, density 14.7g/cm, and hardness HRA89
Assembling Units	HPGR cemented carbide segments
Assembling way	Mainly weld
Replacement	Can be replaced
Requirement	Good impact resistance and wear resistance

1	Brazing:	One common method for attaching carbide buttons to drill bits is through brazing. This process involves using a filler metal that has a lower melting point than the carbide and the base material. The carbide buttons are placed in their designated positions on the tool, and then the brazing material is heated until it melts and bonds the carbide to the tool substrate.
2	Press-Fit:	In the press-fit method, the carbide buttons are precisely manufactured to fit into corresponding cavities or holes on the tool substrate. The buttons are press-fitted into these cavities using hydraulic presses or mechanized equipment, creating a tight and secure bond between the carbide and the tool.
3	Adhesive Bonding:	Adhesive bonding involves using specialized adhesives to attach the carbide buttons to the tool substrate. The adhesive is applied to either the button or the substrate, and then the button is positioned and pressed into place. The adhesive cures and forms a strong bond that holds the carbide securely in position.
4	Mechanical Fastening:	Some carbide buttons are attached to tools using mechanical fastening methods such as screws, bolts, or rivets. Holes are pre-drilled in the carbide buttons and the tool substrate, and then fasteners are used to secure the buttons in place.
5	Sintering:	In some cases, carbide buttons are sintered directly onto the tool substrate during the manufacturing process. Sintering involves applying heat and pressure to the carbide and substrate materials, causing them to bond at a molecular level and form a strong metallurgical bond.
6	Welding:	Welding can also be used to attach carbide buttons to tool substrates. This method involves melting the carbide and/or the substrate material along the joint area and allowing them to solidify, creating a fused bond between the two materials.