Metal Cutting Tungsten Steel Circular Saw Blade Carbide Tool Manufacturers
Tungsten carbide circular saw blades are high-quality cutting tools designed for the hardware, electronics, and plastic industries, featuring outstanding cutting performance and wear resistance. Crafted from premium tungsten steel material, these blades undergo precision machining and heat treatment processes to ensure excellent performance in various complex industrial applications.
| Product Features: | Application: |
| 1. Outstanding Cutting Performance: Precision design and manufacturing of tungsten steel saw blades result in efficient cutting performance, catering to the cutting needs of various materials in the hardware, electronics, and plastic industries.
2. Wear Resistance: The high-quality tungsten steel material provides the blades with excellent wear resistance, extending their lifespan and making them suitable for prolonged, high-intensity cutting operations.
3. Versatility Across Materials: Tungsten steel saw blades are suitable for a range of materials in industries such as hardware, electronics, and plastic, providing a versatile cutting solution for different applications.
4. Precision Machining: Advanced machining techniques ensure precise blade edge dimensions and shapes, delivering stable and reliable cutting performance. | Tungsten steel saw blades find widespread application in industries such as hardware processing, electronic manufacturing, and plastic processing. They are particularly suitable for processes requiring high precision and efficiency in cutting. Whether in manufacturing production lines or small-scale production, tungsten steel saw blades can meet the cutting requirements of various complex materials.
With their outstanding cutting performance and wear resistance, tungsten steel saw blades are indispensable cutting tools in the hardware, electronics, and plastic industries, providing efficient and precise cutting solutions for production processes. |
Specifications and service performances of straight teeth (A) and helical teeth integral tungsten steel saw blade milling cutters
| reference photos of straight tooth (type a) integral tungsten steel saw blade milling cutter |
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| No. | OD φ=mmm | ID φ=mmm | Thickness S=mm | Common teeth number T | Material grade and use | Similar international grade |
| High quality domestic | Processing material | High quality imported | Processing material |
| 1 | 8 | 3~5 | 0.2~2.0 | 8,12,24 | PY40T | Cast iron quenched steel nonferrous metals Nonmetal etc. | TW15 | Negative low carbon Medium carbon steel Nonferrous metals Nonmetal etc. | YK01 |
| 2 | 10 | 4~6 | 0.2~2.0 | 8,12,24 |
| 3 | 12 | 4~6 | 0.2~2.0 | 12,16,32 |
| 4 | 16 | 5~6 | 0.2~2.5 | 12,24,48 |
| 5 | 20 | 5~8 | 0.2~3.0 | 24,32,48 |
| 6 | 24 | 5~8 | 0.2~3.0 | 32,48,56 |
| 7 | 25 | 5~8 | 0.2~3.0 | 32,48,64 |
| 8 | 32 | 5~8 | 0.2~3.5 | 48,64,72 |
| 1 | 40 | 8~12.7 | 0.2~4.0 | 24,32,40 | YS2T | Carbon steel high temperature alloy stainless steel high manganese steel silicon steel titanium alloy etc. | TSM2 | Carbon steel high temperature alloy stainless steel high manganese steel silicon steel titanium alloy resin fiber graphite etc. | YK02 |
| 2 | 45 | 8~16 | 0.2~4.0 | 32,64,80 |
| 3 | 50 | 12.7~16 | 0.2~4.0 | 64,80,100 |
| 4 | 63 | 16 | 0.2~6.0 | 64,80,100 |
| 5 | 75 | 22 | 0.2~6.0 | 64,80,120 |
| 6 | 80 | 22 | 0.3~6.0 | 64,80,120 |
| 7 | 90 | 25.4 | 0.2~2.0 | 80,100,128 |
| 8 | 100 | 25.4 | 0.5~8.0 | 80,100,120 |
| 9 | 125 | 25.4 | 0.7~10.0 | 80,100,120 |
| 10 | 130 | 27 | 1.2~10.0 | 80,120,160 |
| 11 | 140 | 32 | 0.2~2.0 | 120,160,180 |
| 12 | 150 | 40 | 0.2~2.0 | 120,160,200 |
| notes: 1. When you place an order, please indicate the processed materials so that we can design the tooth shape and angle of the saw blade. Examples of filling in order specifications:Dφ×dφ×S 2. Saw blade’s tooth number, ID, OD and thickness can be customized. There are twoo integral tungsten saw blade milling cutter’s tooth shapes--straight tooth (type A) and helical tooth, mainly used in clocks, glasses, motors, electronics and other industries. ***Type A integral tungsten steel saw blade milling cutter is mainly suitable for processing the following materials: ordinary steel pipe, cast iron, non-ferrous metal, non-metal. It is suitable for shallow grooves. ***Reference cutting speed of type A integral tungsten steel saw blade milling cutter: low, medium and high speed cutting. ***Our company provides the service of repairing serrated teeth for customers. |
Production and Processing:
The production and processing of tungsten carbide, an important hard alloy material used in the manufacturing of cutting tools, drill bits, and abrasive tools, involve several steps. Here is a general outline of the tungsten carbide production and processing workflow:
1.Raw Material Selection: Choose high-purity tungsten powder and carbon powder as raw materials to ensure the produced tungsten carbide exhibits excellent properties.
2.Material Mixing: Blend the selected tungsten and carbon powders in specific proportions to form a uniform mixture.
3.Pressing: Place the mixture into molds and subject it to high pressure to achieve the desired shape.
4.Initial Sintering: Place the pressed blank in a high-temperature furnace for initial sintering, forming a preliminary structure.
5.Powder Metallurgy Sintering: Subject the preliminarily sintered blank to powder metallurgy sintering, utilizing high temperature and pressure to facilitate the complete reaction between carbon and tungsten, resulting in tungsten carbide.
6.Heat Treatment: Conduct heat treatment on the sintered product to adjust its crystal structure and properties, enhancing hardness and wear resistance.
7.Product Machining: Process the heat-treated blank through cutting, grinding, and other machining techniques to produce the final tungsten carbide products.
8.Surface Treatment: Optionally perform surface treatments such as coating or polishing to improve surface properties as needed.
9.Quality Inspection: Conduct quality checks on the finished tungsten carbide products to ensure they meet specified technical standards and customer requirements.
Each step in this process requires precise control to ensure the final product possesses the desired physical and chemical properties. While variations may exist among different manufacturers and products, this serves as a general overview of the tungsten carbide production and processing workflow.
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Metal Cutting Tungsten Steel Circular Saw Blade Carbide Tool Manufacturers Images
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